Haskell provided FEL-2 design and preconstruction services for a commercial-scale precision fermentation facility.

Haskell designed a manufacturing facility to produce alternative egg white proteins via a fermentation process for use by food manufacturers in commercial food applications. The project builds on existing site capabilities while enabling expansion into commercial-scale alternative protein production.

A retrofit and greenfield expansion enable downstream processing capabilities.

The project included the retrofit of fermentation assets at an existing bio-processing facility, along with the design of a new greenfield downstream processing plant. Additional supporting infrastructure and utility expansions were incorporated to support the overall facility and production needs.

A purpose-built downstream process plant supports full production flow.

The new downstream process plant (DSP) includes processing areas, spray drying, mechanical and process utilities spaces, offices, a laboratory, a packaging hall and warehousing. These elements are integrated to support efficient movement from fermentation through downstream processing and final packaging.

A multidisciplinary approach drives project execution.

This engagement includes a coordinated effort across facilities design, process and packaging engineering and wastewater design. Collaboration with subcontractors and OEMs supports the development of a project cost estimate and execution schedule aligned with project requirements.