Invest at the right time and in the right areas, saving millions while positioning your facility for growth.

When it is time to increase your production capacity, our System Analytics team can help you grow intelligently. We have the tools to identify what the true capacity of your operation is and to help you identify where to invest to maximize the growth opportunities of your future systems.

System Capacity Analysis: Understand the true constraints of your production assets.

Every manufacturing system includes complex interactions between process and packaging equipment, warehouse and storage space, utility systems, and operations resources. Our capacity analysis tools look at all aspects of your operations, as well as demand and scheduling requirements, to understand the true capacity of each area. By applying this model to your growth forecasts, we help you see into the future and plan the right investments to avoid any disruptions to your business. With OPEX ROI analysis, we help you have confidence that those investments are justified before you go all-in on that new expansion and new equipment. Our team has helped clients save millions on assets that don’t justify the cost and has identified more profitable areas to redirect their planned spending for a better return.

CAPEX & OPEX ROI Analysis: Justify the right capital investments for your manufacturing plant.

Growth is great, but growth can be expensive. With our master planning tools and ROI analysis, you can have confidence that large expenditures are justified before you go all-in on that new expansion and new equipment. Our team has helped clients save millions on assets that don’t justify the cost and has identified more profitable areas to redirect their planned spending for a better return.

Warehouse Capacity Analysis: Ensure the most effective use of storage space.

Effective supply chains and manufacturing operations depend on critical storage space, but warehouses can be expensive to lease and maintain. Through in-depth data analysis, our team will help you right-size your warehouse to fit your operations. From humidity-controlled to freezer storage, our tools identify your exact warehouse needs and provide areas where you can reduce costs, such as standard racking and special storage requirements.

Material Flow Analysis: Identify potential pinch points and maximize your production flow.

Manufacturing operations have many moving parts. Between forklift drivers, hand trucks, employee foot traffic, and dock door occupancy, it is critical that people and materials move efficiently through your facility. By optimizing your layout, labor, and storage, you can connect areas to improve flow. Through data analysis and dynamic modeling tools, we can analyze space utilization, dock door requirements, forklift traffic patterns, and more to create a material flow that operates safely and efficiently.

We help to analyze the output data of your manufacturing facility to determine the most cost-effective capital investments.

Comprehensive reviews of equipment, controls, and operations to identify both quick wins and long-term opportunities.

Are you looking for ways to improve the operations of your facility but don’t know where to start? Our System Analytics Team can perform a comprehensive system assessment that considers equipment effectiveness, operating procedures, system controls, site safety and every aspect of your operations to identify opportunities ranging from quick wins to long-term system upgrades.

Our comprehensive approach includes a combination of direct system observations, stakeholder interviews, and a detailed analysis of your production data – whether it’s exported from your MES system or collected on site. We provide an independent, unbiased analysis of your existing systems and deliver detailed, actionable next steps.