P-464 Aircraft Maintenance Hangar

MCAS Beaufort, South Carolina

The new hangar supports the fighter attack squadron’s relocation to Marine Corps Air Station Beaufort.

The Naval Facilities Engineering Command (NAVFAC), Mid-Atlantic selected Haskell to design and construct the new 103,000-square-foot P-464 Aircraft Maintenance Hangar with an operational support facility, pilot fit facility and three-story ramped parking structure accommodating 260 vehicles at Marine Corps Air Station (MCAS) Beaufort, South Carolina. Certified under the Green Building Initiative as a High Performance & Sustainable Building, the facility meets critical requirements for stationing Marine Fighter Attack Training Squadron 501 at MCAS Beaufort while accommodating the unique operational and security requirements of the F-35B Lightning II aircraft.

The facility protects classified information and equipment.

The new hangar is a multi-story Type 1 aircraft maintenance hangar for an F-35B Joint Strike Fighter (JSF) Training Squadron and supports legacy-compliant aircraft. The structure sports a high bay space to accommodate F-35Bs, crew and equipment space, administrative space, data network areas, pilot brief and debrief rooms and ancillary support functions. The design for the Special Access Program Facility area allows for the secure handling and storage of classified material and components critical to Squadron 501’s mission.

Construction was phased to keep the airfield active 24/7.

Apron expansion for the new facility was done on an active airfield. Haskell worked in a phased approach developed in conjunction with Airfield Manager Bryan Corns to maximize the usable apron parking and sequence taxiway tie-ins to minimize disruption to the airfield operations. Our Superintendent maintained regular contact with the flight tower to coordinate work. The client was able to maintain mission-critical operations 24/7 while the new hangar and supporting facilities were constructed.

  • 208,670 SF four building complex
  • 103,000 SF Aircraft Maintenance Hangar
  • 4,000 SF Pilot Fit Facility
  • 7,700 SF Operational Support Facility
  • 260-space Parking Structure
  • 8,725 SF Special Access Program Facility (SAPF) areas
  • 25 sunshades
  • High bay area to accommodate nine F-35B aircraft
  • F-35B alternate mission equipment storage
  • Administrative Space
  • Data Network Areas
  • Pilot brief and debrief Rooms
  • High Performance & Sustainable Building Certified
  • Building oriented to maximize energy efficiency, passive solar and daylighting potential
  • Project achieved a 46.6% energy savings
  • 50kW Photovoltaic Shade System on the top floor of the Parking Structure
  • Low Flow fixtures complying with ASHRAE 189.1 Section 6.4.2 (Building Water Use Reduction)
  • HVAC systems designed to provide adequate Thermal Comfort per ASHRAE 55
  • Interior and exterior lighting systems and controls were designed in accordance with UFC-3-530-01 Interior and Exterior Lighting Systems Control

Related Projects

Projects like this hangar help us as an air station to build for the future...All of our plans and accomplishments for modernization to date are solely focused on better supporting our tenant units, primarily Marine Aircraft Group31, in their mission to deploy aircraft and personnel across the globe. The bottom line is that we are innovating, we are building, and we are protecting these significant investments to ensure the sound of freedom is here to stay in the Low Country."

Col. Karl Arbogast
MCAS Beaufort Commanding Officer

Projects like this hangar help us as an air station to build for the future...All of our plans and accomplishments for modernization to date are solely focused on better supporting our tenant units, primarily Marine Aircraft Group31, in their mission to deploy aircraft and personnel across the globe. The bottom line is that we are innovating, we are building, and we are protecting these significant investments to ensure the sound of freedom is here to stay in the Low Country."

Col. Karl Arbogast
MCAS Beaufort Commanding Officer

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