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Home / News & Insights / Understand Simulation and Emulation and the Problems They Solve
Haskell’s System Analytics team applies data-driven techniques to enhance project outcomes at any stage of the lifecycle. The most visible examples are the showcase simulation and emulation models the team produces.
This article delves deeper into what simulations and emulations are, what makes them useful and how clients can engage Haskell to support their simulation and emulation projects.
A simulation is an abstract, digital representation of a current or proposed system where many actions and processes are represented within the confines of a single model. It can be as detailed as tracking the cap from a bottle all the way from receiving to shipping or as simple as modeling the flow through a line. The complexity of the model is closely related to the current project phase and the question to be solved. Some benefits include:
Crafting the right approach to simulation involves understanding the questions simulations can answer.
Among past use cases, the System Analytics team has applied simulations to help a beverage company unlock 25% more capacity, avoiding more than $5 million in unnecessary expenditures, help a consumer and packaged goods company save over $2 million annually in labor, and right-size the amount of accumulation on a line to increase expected throughput by almost 10%.
Where the art of simulation is in choosing the right level of abstraction to answer design and operations questions, the goal of emulation is to create an exact replica of the real system, if possible. Emulations focus on testing automation and controls systems and need all the details relevant for that I/O. The Haskell Automation team can plug its programmable logic controller (PLC) directly into an emulation model and test how code will function before equipment is installed onsite. The benefits for emulation include:
The System Analytics and Automation teams collaborated to build a robust testing plan known as emulation factory assessment testing (FAT) for the PLC code that allows the emulation to function exactly as the line would. This also allows the team to optimize code, finding the most efficient startup and operating sequences for the line.
One of the many successes of this method was helping a pasta sauce manufacturer save $4.2 million by improving line functionality, which eliminated the need for two additional costly retort systems.
Haskell has a variety of tools that can be applied for simulation and emulation. We find that these tools provide a lot of value for the right project by enhancing the robust, data-driven approach that informs all of Haskell’s design decisions.
Haskell's subject matter experts consistently maintain a holistic and innovative approach to problem-solving, which means they regularly participate in solutions-focused discussions across disciplines and industries. Contact our team to leverage that thought leadership on your next project.
About the author: Zary Paretz is a creative problem solver who works in Haskell’s System Analytics group as a Project Engineer II. Prior to joining Haskell in 2017, Zary graduated from Georgia Tech with a double major in Industrial and Systems Engineering and Business Administration. She has also earned her Lean and Six Sigma Green Belts. She uses her education and experiences to provide a well-rounded, innovative, and data-driven approach to solving the manufacturing and systems problems that face Haskell's customers.
Haskell delivers $2± billion annually in Architecture, Engineering, Construction (AEC) and Consulting solutions to assure certainty of outcome for complex capital projects worldwide. Haskell is a global, fully integrated, single-source design-build and EPC firm with over 2,400 highly specialized, in-house design, construction and administrative professionals across industrial and commercial markets. With 25+ office locations around the globe, Haskell is a trusted partner for global and emerging clients.
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