Optimizing CO₂ management in breweries and distilleries to maximize quality, efficiency and safety
Carbon Dioxide (CO₂) significantly affects how beverages look and taste. It is a critical ingredient in today’s brewing and beverage production and packaging operations. CO₂ used for carbonation must be of high quality and properly stored, handled and used following good manufacturing procedures.
By optimizing CO₂ sourcing, generation, purification and usage, breweries and beverage manufacturers can ensure purity, reduce excessive usage, save costs and even lower the CO₂ footprint by reducing wasteful emissions. Haskell has the expertise and experience to consult on any questions or concerns about CO₂ quality, recovery practices, and management in your manufacturing facilities.
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CO₂ Management Strategies
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Purchasing CO₂
Not all CO₂ is the same—choose a high-quality source that meets ISBT guidelines to ensure optimal beer quality and performance in your brewery.
- Use a reputable supplier & dedicated cylinders
- Schedule deliveries and track CO₂ composition
- Optional: Optional filters (Carboguard)
CO₂ Generation & Collection
Capture maximum CO₂ from fermentation by sizing your system around peak production and timing for each brand.
- Collect CO₂ based on vessel, brand, and fermentation type
- Follow strict fermentation parameters
- Size collection system for peak production
CO₂ Purification
Use an Advanced Purification System (APS) to remove impurities, reduce O₂, and ensure high-quality CO₂ for efficient reuse and higher collection rates.
- Foam traps, scrubbers, deodorizers
- Vent tanks frequently but controlled
- APS for advanced purification
Establish Baseline Usage & Reduce Waste
Establish a CO₂ baseline to compare actual use with requirements, prevent leaks and overuse, and optimize efficiency through equipment, processes, and operator awareness.
- Map users & install meters
- Monitor cellar CO₂ with personal/fixed monitors
- Optimize CO₂ use per process & schedule efficiently
Leak Detection & Safety
Leaks and cellar CO₂ buildup not only cause major losses—like 720 lb/day from a small line hole—but also create serious safety risks, making monitoring and control in critical areas essential.
- Leak detection program & operator training
- Monitor cellar CO₂ with personal/fixed monitors
- Focus: cellars, storage, pump pits, powerhouse
Representative Clients
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